{"id":11463,"date":"2026-03-31T17:05:35","date_gmt":"2026-03-31T16:05:35","guid":{"rendered":"https:\/\/www.lyl-ingenieria.com\/?p=11463"},"modified":"2026-03-31T17:18:56","modified_gmt":"2026-03-31T16:18:56","slug":"apache-flying-forklift-2-0-on-the-move-measurement","status":"publish","type":"post","link":"https:\/\/www.lyl-ingenieria.com\/en\/apache-flying-forklift-2-0-on-the-move-measurement\/","title":{"rendered":"The hidden cost of manual pallet measurement"},"content":{"rendered":"<article>\n<div class=\"intro-box\"><strong>Every time an operator stops the forklift to manually measure a pallet, the clock keeps running. In a warehouse with hundreds of movements per day, that accumulated time adds up to hours of lost operation, inaccurate data and costs that simply shouldn&#8217;t exist.<\/strong><\/div>\n<p>Manual freight measurement is one of the most common \u2014 and most underestimated \u2014 bottlenecks in warehouse and distribution centre operations. Errors in dimensions or weight have direct consequences: carrier surcharges, billing discrepancies, load planning problems and loss of traceability.<\/p>\n<p>At LYL we have spent years helping logistics and industrial companies eliminate these problems with proven automation solutions. And today we want to introduce the most advanced of them for high-volume environments: the <strong>Apache Flying Forklift 2.0<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<h2>What is the Apache Flying Forklift 2.0?<\/h2>\n<p>The <strong>Apache Flying Forklift 2.0<\/strong> is a dynamic system for volume and weight measurement and image capture that works while the forklift passes through a scanning portal. It requires no stops, no additional operators and does not interrupt the logistics flow at any point.<\/p>\n<p>The system uses <strong>LiDAR sensors<\/strong> and high-precision cameras that detect the moving load while simultaneously identifying the forklift. Once recognised, the forklift is <em>automatically excluded<\/em> from the measurement \u2014 it is &#8220;blurred out&#8221; \u2014 allowing only the relevant freight data to be captured with precision.<\/p>\n<div class=\"stat-bar\">\n<ul>\n<li class=\"stat\"><span class=\"stat-label\">Max. measurement area (cm): 210\u00d7280 cm<\/span><\/li>\n<li class=\"stat\">Resolution on all 3 axes: 2 cm<\/li>\n<li class=\"stat\">Stops required: 0<\/li>\n<li class=\"stat\">Automatic data transfer: 100%<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<\/div>\n<h2>How does it work?<\/h2>\n<p>The entire process takes seconds, while the forklift passes through the portal with its usual load:<\/p>\n<div class=\"steps\">\n<div class=\"step\">\n<div class=\"step-icon\"><strong>Load identification: <\/strong>At the entry point, the freight is identified via barcode, transponder or direct integration with the material flow control system (MFC).<\/div>\n<\/div>\n<div class=\"step\">\n<div><\/div>\n<div class=\"step-icon\"><strong>LiDAR scanning on the move: <\/strong>LiDAR sensors and cameras project the measurement area and capture dimensions (length, width and height), weight and photographs of the load in real time.<\/div>\n<\/div>\n<div class=\"step\">\n<div><\/div>\n<div class=\"step-body\"><strong>Automatic forklift exclusion: <\/strong>The system identifies the forklift and blurs it out during measurement, ensuring that only the relevant freight data is recorded.<\/div>\n<\/div>\n<div class=\"step\">\n<div><\/div>\n<div class=\"step-body\"><strong>Immediate transfer to the customer&#8217;s systems: <\/strong>All data \u2014 dimensions, weight and images \u2014 is automatically transferred to the customer&#8217;s database through defined interfaces. No delays, no manual intervention.<\/div>\n<div><\/div>\n<div><\/div>\n<\/div>\n<\/div>\n<p>&nbsp;<\/p>\n<h2>Key features and benefits<\/h2>\n<div class=\"feature-grid\">\n<div class=\"feature-card\">\n<div class=\"feature-num\">01 <strong>Dynamic measurement with zero stops<\/strong><\/div>\n<div>\n<p>It is the fastest and most efficient variant in the APACHE family for capturing freight master data. Logistics operations are never interrupted, eliminating downtime and bottlenecks.<\/p>\n<\/div>\n<\/div>\n<div class=\"feature-card\">\n<div class=\"feature-num\">02 <strong>LiDAR precision with 2 cm resolution<\/strong><\/div>\n<div>\n<p>LiDAR sensors deliver a resolution of 2 cm on all three axes, with a maximum measurement area of 210 \u00d7 210 \u00d7 280 cm. Suitable for the vast majority of standard palletised loads.<\/p>\n<\/div>\n<\/div>\n<div class=\"feature-card\">\n<div class=\"feature-num\">03 <strong>Native integration with WMS and ERP<\/strong><\/div>\n<div>\n<p>Captured data is automatically transferred to the customer&#8217;s management systems through defined interfaces. Manual data entry and the errors associated with it are completely eliminated.<\/p>\n<\/div>\n<\/div>\n<div class=\"feature-card\">\n<div class=\"feature-num\">04 <strong>MID:009 certification<\/strong><\/div>\n<div>\n<p>The system can be calibrated in accordance with MID:009 regulations and validated as part of the manufacturer&#8217;s initial verification process. The collected data is legally valid for billing and freight control purposes.<\/p>\n<\/div>\n<\/div>\n<div class=\"feature-card\">\n<div class=\"feature-num\">05 <strong>Detection of under-declared freight<\/strong><\/div>\n<div>\n<p>The system automatically detects discrepancies between declared and measured data. This has a direct impact on revenue recovery and contributes to a very rapid return on investment.<\/p>\n<\/div>\n<\/div>\n<div class=\"feature-card\">\n<div class=\"feature-num\">06 <strong>Flexible installation<\/strong><\/div>\n<div>\n<p>The APACHE portal can be installed on the ceiling, wall or in a self-supporting configuration, adapting to the existing warehouse infrastructure without major construction work.<\/p>\n<p>&nbsp;<\/p>\n<\/div>\n<\/div>\n<\/div>\n<h2>Technical specifications<\/h2>\n<div class=\"specs-wrap\">\n<table class=\"specs-table\">\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Maximum measurement area<\/td>\n<td>210 cm \u00d7 210 cm \u00d7 280 cm (L \u00d7 W \u00d7 H)<\/td>\n<\/tr>\n<tr>\n<td>Resolution (division)<\/td>\n<td>2 cm \/ 2 cm \/ 2 cm<\/td>\n<\/tr>\n<tr>\n<td>Minimum package size<\/td>\n<td>20 cm \u00d7 20 cm \u00d7 20 cm<\/td>\n<\/tr>\n<tr>\n<td>Weighing system<\/td>\n<td>Mobile weighing technology, platform scales<\/td>\n<\/tr>\n<tr>\n<td>Power requirements<\/td>\n<td>200\u2013250 VAC, 16 A<\/td>\n<\/tr>\n<tr>\n<td>Laser safety class<\/td>\n<td>2<\/td>\n<\/tr>\n<tr>\n<td>Regulations<\/td>\n<td>Calibratable MID:009, manufacturer&#8217;s initial verification<\/td>\n<\/tr>\n<tr>\n<td>Installation type<\/td>\n<td>Ceiling, wall or self-supporting<\/td>\n<\/tr>\n<tr>\n<td>Load identification<\/td>\n<td>Barcode, transponder or MFC integration<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<\/div>\n<h2>What type of company is the Apache Flying Forklift 2.0 for?<\/h2>\n<p>The system is especially well-suited for operations with a high volume of forklift movements and a need to capture freight master data quickly, accurately and with legal validity:<\/p>\n<div class=\"audience-grid\">\n<ul>\n<li class=\"audience-card\"><strong>Logistics operators and 3PLs: <\/strong>Managing freight for multiple clients, requiring reliable dimensional data for every shipment and full delivery traceability.<\/li>\n<li><strong>Express freight and courier companies: <\/strong>High-volume transit hubs where every second counts. The system eliminates stops and maximises warehouse throughput.<\/li>\n<li class=\"audience-card\"><strong>Distributors and manufacturers: <\/strong>Companies with their own LTL outbound operation looking to eliminate carrier surcharges and improve shipping data accuracy.<\/li>\n<li class=\"audience-card\"><strong>E-commerce and retail: <\/strong>High volumes of outbound pallets with a need to automate master data capture without adding steps to the order preparation process.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<\/div>\n<h2>Apache Flying Forklift 2.0 vs. manual measurement<\/h2>\n<div class=\"compare-wrap\">\n<table class=\"compare-table\">\n<thead>\n<tr>\n<th>Criteria<\/th>\n<th>Manual measurement<\/th>\n<th>Apache Flying Forklift 2.0<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Operational stops<\/td>\n<td class=\"bad\">Every pallet requires a stop<\/td>\n<td class=\"good\">Zero stops<\/td>\n<\/tr>\n<tr>\n<td>Time per pallet<\/td>\n<td class=\"bad\">2\u20135 minutes<\/td>\n<td class=\"good\">Seconds (on the move)<\/td>\n<\/tr>\n<tr>\n<td>Accuracy<\/td>\n<td class=\"bad\">Variable, operator-dependent<\/td>\n<td class=\"good\">\u00b12 cm (LiDAR)<\/td>\n<\/tr>\n<tr>\n<td>Load photography<\/td>\n<td class=\"bad\">Not available<\/td>\n<td class=\"good\">Automatic on every pass<\/td>\n<\/tr>\n<tr>\n<td>WMS \/ ERP integration<\/td>\n<td class=\"bad\">Manual or non-existent<\/td>\n<td class=\"good\">Automatic and immediate<\/td>\n<\/tr>\n<tr>\n<td>Legal validity of data<\/td>\n<td class=\"bad\">No certification<\/td>\n<td class=\"good\">Calibratable MID:009<\/td>\n<\/tr>\n<tr>\n<td>Under-declared freight detection<\/td>\n<td class=\"bad\">Systematically impossible<\/td>\n<td class=\"good\">Automatic \u2014 100%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<\/div>\n<h2>How can LYL help you implement it?<\/h2>\n<p>LYL is the go-to technology partner for Apache Flying Forklift 2.0 implementation. We support our clients at every stage of the project:<\/p>\n<div class=\"process-list\">\n<div class=\"process-item\">\n<div class=\"process-num\">1 <strong>Current operations assessment<\/strong><br \/>\nWe evaluate your forklift flow, warehouse infrastructure and existing management systems to identify the optimal installation point.<\/div>\n<\/div>\n<div class=\"process-item\">\n<div><\/div>\n<div class=\"process-num\">2 <strong>Solution design<\/strong><br \/>\nWe define the portal configuration (ceiling, wall or self-supporting) and measurement parameters adapted to your load profile.<\/div>\n<\/div>\n<div class=\"process-item\">\n<div><\/div>\n<div class=\"process-num\">3 <strong>WMS and ERP integration<\/strong><br \/>\nWe connect the system to your management platforms so that data flows automatically and without manual intervention.<\/div>\n<\/div>\n<div class=\"process-item\">\n<div><\/div>\n<div class=\"process-num\">4 <strong>Installation, calibration and training<\/strong><br \/>\nWe carry out the full commissioning, MID:009 calibration and training of your operational team.<\/div>\n<\/div>\n<div class=\"process-item\">\n<div><\/div>\n<div class=\"process-num\">5 <strong>Ongoing support and maintenance<\/strong><br \/>\nWe ensure the system operates correctly over the long term with specialised technical support.<\/div>\n<\/div>\n<\/div>\n<\/article>\n<div><\/div>\n<div><\/div>\n<article>\n<h2>Conclusion<\/h2>\n<div class=\"conclusion\">The Apache Flying Forklift 2.0 represents the most advanced solution on the market for automatic freight master data capture in high-volume environments. It eliminates stops, reduces errors, gives legal validity to data and integrates directly with the customer&#8217;s management systems. In a context where operational efficiency is a differentiator, measuring without stopping the forklift is no longer a competitive advantage \u2014 it is an <strong>operational standard<\/strong>.<\/div>\n<p>If your warehouse moves freight by forklift and still relies on manual measurements, now is the time to make the leap.<\/p>\n<p>&nbsp;<\/p>\n<div class=\"cta-block\">\n<h2>Does the Apache Flying Forklift 2.0 fit your operation?<\/h2>\n<p>Tell us how your operational flow works and we will propose the most suitable configuration for your warehouse. No commitment required.<\/p>\n<div class=\"cta-buttons\"><a class=\"btn btn-primary\" href=\"https:\/\/www.lyl-ingenieria.com\/en\/productos\/apache-flying-forklift-2-0\/#form_footer\">Request information<\/a><\/div>\n<\/div>\n<\/article>\n<div><\/div>\n<div><\/div>\n<div><\/div>\n<article>\n<blockquote>\n<p class=\"footnote\">LYL, technology integrator for the automation and digitalisation of warehouses and supply chains.<\/p>\n<\/blockquote>\n<p><a href=\"https:\/\/www.lyl-ingenieria.com\/wp-content\/uploads\/apache-flying-forklift-2.0-e1774969760321.jpg\" rel=\"prettyPhoto[gallery-iw7E]\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-11443\" src=\"https:\/\/www.lyl-ingenieria.com\/wp-content\/uploads\/apache-flying-forklift-2.0-e1774969760321.jpg\" alt=\"apache flying forklift 2.0\" width=\"960\" height=\"421\" srcset=\"https:\/\/www.lyl-ingenieria.com\/wp-content\/uploads\/apache-flying-forklift-2.0-e1774969760321.jpg 960w, https:\/\/www.lyl-ingenieria.com\/wp-content\/uploads\/apache-flying-forklift-2.0-e1774969760321-300x132.jpg 300w, https:\/\/www.lyl-ingenieria.com\/wp-content\/uploads\/apache-flying-forklift-2.0-e1774969760321-768x337.jpg 768w\" sizes=\"auto, (max-width: 960px) 100vw, 960px\" \/><\/a><\/p>\n<\/article>\n","protected":false},"excerpt":{"rendered":"<p>Every time an operator stops the forklift to manually measure a pallet, the clock keeps running. In a warehouse with hundreds of movements per day, that accumulated time adds up&#8230;<\/p>\n","protected":false},"author":3,"featured_media":11444,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[330,329],"tags":[],"class_list":{"0":"post-11463","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-logistics-en-2","8":"category-reflections"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Apache Flying Forklift 2.0: Measure Pallets Without Stopping | LYL<\/title>\n<meta name=\"description\" content=\"Apache Flying Forklift 2.0 measures, weighs and photographs freight while the forklift moves through the portal. Zero stops. 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